Petroleum Pump System Operators, Refinery Operators, and Gaugers
Operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.
How AI Impacts Each Task
24 tasks analyzed
Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.
Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.
Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.
Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.
Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.
Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.
Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.
Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.
Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.
Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.
Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.
Coordinate shutdowns and major projects.
Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.
Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.
Prepare calculations for receipts and deliveries of oil and oil products.
Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.
Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.
Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.
Lower thermometers into tanks to obtain temperature readings.
Inspect pipelines, tightening connections and lubricating valves as necessary.
Clean interiors of processing units by circulating chemicals and solvents within units.
Clamp seals around valves to secure tanks.
Calculate test result values, using standard formulas.
Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.
| Task | AI Capability | Risk | Time % | |
|---|---|---|---|---|
| Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems. | 92Estimated | 86.0% | 10% | |
| Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks. | 45Estimated | 51.0% | 8% | |
| Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery. | 50Estimated | 53.0% | 8% | |
| Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules. | 90Estimated | 85.2% | 8% | |
| Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures. | 70Estimated | 77.2% | 3% | |
| Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly. | 77Estimated | 80.0% | 4% | |
| Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks. | 97Estimated | 88.0% | 4% | |
| Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment. | 50Estimated | 53.0% | 6% | |
| Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities. | 70Estimated | 55.0% | 4% | |
| Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products. | 65Estimated | 53.0% | 4% | |
| Record and compile operating data, instrument readings, documentation, and results of laboratory analyses. | 36.62Observed | 63.9% | 4% | |
| Coordinate shutdowns and major projects. | 30Estimated | 39.0% | 2% | |
| Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products. | 60Estimated | 51.0% | 3% | |
| Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers. | 40Estimated | 49.0% | 3% | |
| Prepare calculations for receipts and deliveries of oil and oil products. | 97Estimated | 88.0% | 3% | |
| Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations. | 40Estimated | 49.0% | 5% | |
| Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled. | 10Estimated | 13.0% | 4% | |
| Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples. | 30Estimated | 45.0% | 3% | |
| Lower thermometers into tanks to obtain temperature readings. | 30Estimated | 45.0% | 2% | |
| Inspect pipelines, tightening connections and lubricating valves as necessary. | 30Estimated | 45.0% | 3% | |
| Clean interiors of processing units by circulating chemicals and solvents within units. | 40Estimated | 49.0% | 2% | |
| Clamp seals around valves to secure tanks. | 30Estimated | 45.0% | 2% | |
| Calculate test result values, using standard formulas. | 40.62Observed | 65.5% | 2% | |
| Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties. | 30Estimated | 45.0% | 2% |
Skill Impact Analysis
AI-Vulnerable Skills (6)
High reliance on Information Ordering is a risk area. Consider developing complementary AI-resistant skills to maintain value.
High reliance on Reading Comprehension is a risk area. Consider developing complementary AI-resistant skills to maintain value.
High reliance on Mathematics is a risk area. Consider developing complementary AI-resistant skills to maintain value.
Mathematics is AI-vulnerable but has moderate importance in this role. AI tools may handle this; focus on higher-value skills.
Memorization is AI-vulnerable but has moderate importance in this role. AI tools may handle this; focus on higher-value skills.
Programming is AI-vulnerable but has moderate importance in this role. AI tools may handle this; focus on higher-value skills.
AI-Resistant Skills (11)
Adaptability/Flexibility is AI-resistant — strengthening this skill provides durable career protection.
Complex Problem Solving is AI-resistant — strengthening this skill provides durable career protection.
Leadership is AI-resistant — strengthening this skill provides durable career protection.
Manual Dexterity is AI-resistant — strengthening this skill provides durable career protection.
Coordination is AI-resistant — strengthening this skill provides durable career protection.
Social Perceptiveness is AI-resistant — strengthening this skill provides durable career protection.
Equipment Maintenance is AI-resistant — strengthening this skill provides durable career protection.
Instructing is AI-resistant — strengthening this skill provides durable career protection.
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Score History
Risk score over 2 scoring runs
overall change
Education & Training
Percentage of workers at each education and training level
Education Level
Prior Experience Needed
Work experience required to enter this job
Training Provided After Hiring
How long it typically takes to learn on the job
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Last scored March 14, 2026 · Based on BLS employment data and O*NET task analysis